Thursday, April 23, 2009
Day 132 "Welding the Hard Tail is Finished!" 23 April 2009
I was very concerned about strength and integrity of the framing on the hard tail, so I cut smaller tubing to fit inside the larger tubing any place that there might be added stress to the frame joints.
Using the self timer on my camera I took this picture, of me tacking some of the spots on the Hard Tail. (No eyes were burned in the taking of these pictures!)
Just arms! You have to love a good welding burn! As you can clearly see in the first picture I was using my protective leathers to protect the bike and not myself. It looks worse then it really is, at least I didn't burn the bike that would have been horrible.
Here I am again welding away, I was pretty exited that I might be able to finally get the bike off the jack stands and jack under the rear wheel!
Finally its resting by itself on the kickstand, instead of jack stands! I'm going to have to trim up the seat pan a little but that should be about where the seat is going to rest. The top of the seat sits just below knee level, very low and just where I wanted it. So for once something went as planned. Now those pipes need some black heat wrap I know its a rat rod bobber but that will help it look a little bit better. It still has a long way to go!
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The progression of my 79 Yamaha XS 1100 to a XS1100 Bobber! Click the links to see the posts!
- The Story of "Shops Chops"
- Day 1 "What a Project"
- Day 4 "Tear down party!"
- Day 6 "Easy outs work? (Front Brake Master Cylinder.)"
- Day 7 "Low Rider"
- Day 13 "Orange Fuel"
- Day 14 "Brakes and Paint (Rear Master Cylinder)"
- Day 15 "Paint, Paint and more Paint"
- Day 16 "tripple tree and forks"
- Day 17 "Must need more paint"
- Day 18 " I love watching paint dry"
- Day 20 "Handlebars"
- Day 21 "Forks"
- Day 23 "Gripes? Pipes?"
- Day 30 "Lights"
- Day 31 "Boredom is expensive?"
- Day 53 "Rear Wheel conversion 17'' to 16'', ready for white walls."
- Day 58 "Cracked Manifolds suck... air"
- Day 64 "Good manifolds don't suck!"
- Day 72 "Gas, Compression and Spark?"
- Day 73 "Liars sell'n Tires"
- Day 83 "Tackling the Stank Tank"
- Day 85 "Mondo Bondo Party"
- Day 89 "Tank Trim?"
- Day 90 "Rims, Tires, and Bearings make long days!"
- Day 94 "Sparkey Malarkey"
- Day 95 "Coils, and Ignition"
- Day 98 "Swing Arm Patch, One Step Forward, Three Steps back!"
- Day 103 "Swing Arm Patch Continued, Holy Swing Arm Batman"
- Day 108 "Setting up for the Hard Tail"
- Day 113 "Chopping the Chop!"
- Day 120"Hardtail Continued"
- Day 127 "Did I do anything?"
- Day 132 "Welding the Hard Tail is Finished!"
- Day 144 "Batteries, and Battery Boxes"
- Day 147 "Welding the Gas Tank and Battery Box mounts"
- Day 156 "The Seat, What a pain in the Butt!"
- Day 165 "Butt Pain, The Simple Remedy"
- Day 166 "The dummy oil tank"
- Day 167 "The Maiden Voyage"
- Day 168 "Dragging Brakes, Sinking Floats"
- Day 169 "Stay away from the Light!"
- Day 174 "Heat Wrap"
- Day 186 "Taillight and Brake Light, Finally!"
- Day 192 "Mirrors, Fears, and Reflections?"
- Day 200 "License Plate Mount, all for legallity?"
- Day 207 "Street Legal!"
- Day 214 "Carb Sync'ing and Floats Sinking #@!%!"
- Day 223 "Prepping the Hardtail for Paint"
- Day 224 "Painting the Hardtail"
- Day 225 "I'm About to Blow a Fuse!"
- Day 226 "It's Alive and on the Road Again!"
- Day 228 "The Disappearing Houdini Mirror"
- Day 240 "Just riding"
- I'm Back
- The New Speedometer is On, and Working!
- The Seat is Finished
I am really enjoying your progress. I've been wanting to bob out an old school metric for a while now and found a source for a cheap xs1100 basketcase. So first thing I did was google for "xs1100 bobber" and here I am. Truly inspiring, whitewalls and all. There is just something gangster about an inline four spilling out of a rigid frame. I'm dying to know how it rides when completed. Unfortunately for me, I'm a bit slow to the punch and that basketcase is spoken for. Back to practicing my welding.
ReplyDeletemrgibbysworth,
ReplyDeleteThanks for the comment and the compliment! I did the exact same thing when I decided to do this project, I Google searched "XS 1100 bobber", but didn't find much, and that's what inspired me to do this page. I hope that it might make it a little easier if anybody else tackles a XS11 project. However if your XS11 project fell through there is always the option of the old XS650 Bobber. There would be a lot more stuff available including pre-made weld on hardtails. However you wouldn't have the mean added HP of the 1100 or the shaft drive. Please keep me posted on your progress.
Thanks Again,
Shop
I am in the middle of a similar project and am thinking about the fact that the stud that the frame now mounts to on the final drive will make it difficult/nearly impossible to remove the rear wheel/swingarm. I may have just stared at it too long and confused myself but I would like to know your thoughts on it.
ReplyDeletethanks...awesome build
Eric,
ReplyDeleteI wrestled with that thought myself for quite a while too when I was doing mine. This is what I came up with. For the XS1100 there is a bolt on the right side and a stud on the left. There are two ways to remove the final drive. The first is remove the tire. Then right side bolt, then left side stud (yes it is threaded and can come out,) not sure if you have a XS1100 or not but thats how it works then you remove the final drive like normal 4 bolts ect. However shoot me a email using the form to the right, and I'm sure there's a way to to do it. Thanks again for the comment to.
Shop
did you weld the hard tail in the rear or bolt it on to the shock mounts?
ReplyDeleteJeffster,
ReplyDeleteSorry about the delay. Yes you are correct I welded the hardtail to the frame and bolted it to the existing shock mounts so the swing arm and final drive could still be removed if necessary. Hope that answers your question and thanks for checking it out.
Shop
Love the bike man looks similar to what I'm looking to do just not as in depth I'm hopping I can knock mine out in about a month I just got my 1100 on a trade perfect bike for a chop looks good and I'll make sure to email you with any questions LOL
ReplyDelete